Fully Automatic Vacuum Line High Temperature and Pressure Composite Carbon Fiber Autoclave

• Customization: Available
• After-sales Service: Free Spare Parts, Field Installation, Commissioni
• Warranty: 2 Years
• Model NO.: ETSA-CA
• Function: High Temperature High Pressure Composite Autoclave
• Application: Composite Material Curing
• Material: Q345r/Q370r Carbon Steel Composite Autoclave
• Pressure: 1.6MPa≤p<10.0MPa
• Storage Medium: Without
• Pressure Level: Medium Pressure (1.6MPa≤p<10.0MPa)
• Condition: New
• Core Components: PLC, Engine, Gearbox, Pressure Vessel, Gear
• Certification: ISO9001/CE/ASME Composite Autoclave
• Color: Customized
• Machinery Test Report: Provided
• Key Selling Points: Accurate Temperature Control
• Control System: Automatic with Siemens PLC
• Raw Material: Carbon Steel / Stainless Steel
• Insulation: Internal Insulation / External Insulation
• Heating Method: Electric Heating
• Transport Package: Standard
• Specification: Customized
• Trademark: ETSA
• Origin: China
• HS Code: 8419899090
• Production Capacity: 500unit/Year

Product Description

Product Description

Composite autoclave (also called industrial autoclave for composite material) is the pressure vessel specially designed and manufactured to fabricate composite material, it is one of our hot sale industrial autoclave products. Composite material (also called a composition material or composite) is made from two or more constituent materials with significantly different physical or chemical properties that produce a material with characteristics different from the individual components when combined. Industrial composite autoclave is one of the effective and most applicable techniques for composite production. In the composite manufacturing process, the assembly of a two-sided mold set that forms both surface of the panel is placed into the industrial autoclave which provides both required elevated pressure and elevated temperature.
 

Product Composition:

Industrial High Pressure Composite Autoclave Carbon Fiber for Lab is composed of ten system parts, including tank, door sealing device, heating system, pressure system, cooling system, vacuum system, air source system, safety system, automatic control system, and auxiliary supporting system composition.

 

Application

The Industrial High Pressure Composite Autoclave mainly used to the composite materials by high temperature and high pressure, such as products,space vehicle.It also can be applied to strengthen the carbon fiber,glass fiber etc.

Advantages of composite autoclave:

1. Adopt Siemens automatic control system, save energy and manpower

2. Uniform heat distribution in the tank, constant pressure.

3. Suitable for curing of various kinds of composite materials.

4. Perfect pressure control, forming effect is good.

5. The hot pressure tank adopts PLC automatic control system, with accuracy up to ±1-2ºC.

6. Thermal insulation tank with aluminum silicate wool, head with double layer insulation, plus stainless steel lining insulation effect is good.

7. With a quick opening type pressure vessel double safety interlock device. Synchronous alarm, pressure boost after closing, pressure relief after opening
 

What is autoclave composite process?

Composite materials are manufactured by stacking different layers of carbon or glass fiber in a particular order, also known as the "stacking sequence." The layers are joined by embedding them into a polymer matrix, which is merged into a CRFP (Carbon Fiber Reinforced Polymer) or a GFRP (Glass Fiber Reinforced Polymer) laminate. Once the layers are combined, the composite is cured in an autoclave under a specified level of pressure and temperature to achieve the desired final properties. 

 

Benefits of using autoclave curing composites

Using ETSA's composite curing autoclaves for R&D and quality assurance allows our customers to optimize the use of their in-house autoclaves for manufacturing purposes. To create the most optimal composite products, autoclave curing is essential during R&D and manufacturing processes.
 

Product Parameters

 

Item	Design parameter
Effective diameter	500-4500mm
Effective length	1000-20000mm
Working temperature	100-450ºC
Working pressure	0.5-5.0Mpa
Raising pressure speed	0.1Mpa/min continuous adjustment
Perssure error	±0.01Mpa
Raising temperature speed	0.5-7 ºC/min continuous adjustment
Temperature go down speed	0.5-7 ºC/min continuous adjustment
Cooling ways	Water cool and wind cool
Point temperature error	±1.2 ºC
Control temperature and test temperature point	2-20 points
Vacuum degree of cavity	-0.098Mpa (absolutely pressure )
Extra vacuum pipe	Extract 2-20 pipe extract and test is independent
Test vacuum pipe	Test 2-20 pipe extract and test is independent
Continuous working ability	≥ 50 hours

 

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