Manufacturer of Vacuum High-Pressure Impregnation Autoclave for Graphene New Energy Batteries

• Customization: Available
• After-sales Service: Free Spare Parts, Field Installation, Commissioni
• Warranty: 2 Years
• Model NO.: ETSA-VA
• Function: High Temperature High Pressure Composite Autoclave
• Application: Composite Material Curing
• Material: Q345r/Q370r Carbon Steel Composite Autoclave
• Pressure: 1.6MPa≤p<10.0MPa
• Storage Medium: Without
• Pressure Level: Medium Pressure (1.6MPa≤p<10.0MPa)
• Condition: New
• Core Components: PLC, Engine, Gearbox, Pressure Vessel, Gear
• Certification: ISO9001/CE/ASME Composite Autoclave
• Color: Customized
• Machinery Test Report: Provided
• Key Selling Points: Accurate Temperature Control
• Control System: Automatic with Siemens PLC
• Raw Material: Carbon Steel / Stainless Steel
• Insulation: Internal Insulation / External Insulation
• Heating Method: Electric Heating
• Temperature: 5-300ºC
• Transport Package: Standard
• Specification: Customized
• Trademark: ETSA
• Origin: China
• HS Code: 84798190
• Production Capacity: 500unit/Year

Product Description

 

Product Description

The Vertical Vacuum Pressure Impregnation Autoclave is an industrial equipment specifically designed for material impregnation processes. It utilizes alternating vacuum and pressure cycles to achieve deep impregnation. With its vertical structural design, it is particularly suitable for processing elongated, large-sized workpieces or those requiring vertical impregnation.

Working Principle

Vacuum Phase: First, a vacuum (typically ≤100Pa) is applied to remove internal gases and moisture from the material.

Impregnation Phase: Impregnation agents (e.g., resins, varnishes) are injected ,
Pressurization Phase: Pressure (0.3-2.5MPa) is applied to force deep penetration of the impregnation agent.

Curing Phase: The impregnation agent is solidified through heating or other methods.



 

Application

Electrical Machinery & Transformer Manufacturing

Motor windings, generator coils, transformer cores,  etc.

Electronics & Semiconductor Encapsulation

PCB plate, electronic components, sensors, high-voltage insulators, etc.

Composite Materials (Carbon Fiber/Fiberglass)

Carbon fiber prepregs, aerospace parts, automotive lightweight components.

Wood Preservation & Modification

Premium wood (e.g., pine, oak), outdoor construction timber, railway sleepers.

Powder Metallurgy & Ceramics

Metal powder castings, ceramic matrix composites.

Research & Laboratory Use
New material development (e.g., graphene-reinforced composites).
Small-batch sample processing (custom small-scale VPI tanks).

Product Parameters

Category	Parameter	Typical Value / Range	Remarks
Structural	Tank Diameter (mm)	200-2000	Customizable based on workpiece size
	Effective Height (mm)	200-2500	Can be segmented
	Design Pressure (MPa)	0.5-2.5 (Vacuum: -0.1 MPa)	Alternating pressure/vacuum
	Material	Q345R / 304 / 316L Stainless Steel	Stainless for corrosion resistance
Performance	Vacuum Level (Pa)	≤100-500	Can reach 10 Pa (optional)
	Working Pressure (MPa)	0.3-1.5 (adjustable)	Pressurization during impregnation
	Temperature Range (°C)	RT-200 (with heating)	Electric/thermal oil heating
System Config.	Vacuum Pump	Rotary vane/Roots pump (≥100 m³/h)	Matched to tank volume
	Pressurization System	Compressed air/N(explosion-proof)	Closed-loop pressure control
	Resin Tank Capacity (L)	100-10000	Linked to impregnation tank
Control	Control Method	PLC automation	Supports multi-stage process programming
	Data Logging	Pressure/temperature/time curves	Complies with GMP/ISO
Safety	Safety Valve Setting (MPa)	1.1× working pressure	Requires regular calibration
	Explosion Protection	Ex dBT4 (optional)	For flammable environments

 

Features

 Deep Penetration: Vacuum removes voids; pressure ensures complete filling, overcoming limitations of surface coating.
 Uniformity: Eliminates bubbles/dry spots, ensuring product consistency.
 Efficient Curing: Integrated heating accelerates resin polymerization.

Detailed Photos

 

Company Profile

Structural Features

 

Vertical Cylinder Design: Saves floor space and facilitates workpiece hoisting.

 

Multi-Layer Sealing System: Utilizes flange + quick-opening sealing structure.

 

Integrated Control System: PLC automated control of vacuum/pressure/temperature parameters.

 

Safety Protection: Equipped with explosion-proof devices and multiple safety interlocks.